Power and control cable; 5G1; Basic-Line; U0/U: 300/500 V; PVC; Core identification: Numbers; Shielded; UL recognized; Cable chain
Benefits
- Durable cable chain use with moderate travel distances or acceleration (LAPP „Basic Line“ performance class).
- Doing away with the inner sheath results in lower weight and smaller outer diameters.
- Ideal protection against electromagnetic interference thanks to copper stranded shielding with a high degree of coverage.
- UL/CSA certification according to technical data enables the product to be used in the North American market.
- Operating voltage of 1000 V according to UL, permitted for North America.
- Product with multiple certifications enables universal use and reduces the variety of parts, thus guaranteeing logistics savings.
- Classified fire behaviour according to EU Directive 305/2011 (BauPVO/CPR) with article number selection on the LAPP website.
Applications
- The cable design allows flexible, moderately continuous moving use in moving machine parts and in the cable chain.
- For use in control, regulation and measurement circuits.
- Especially for environments where electromagnetic compatibility (EMC) is required.
- Cable design also suitable for torsion applications in wind turbines.
- Can be used in dry, damp and wet spaces.
- Suitable for light mechanical stress.
- The PVC outer sheath is resistant to acids and alkalis and has limited oil resistance.
Product notes
- For use in cable chains: please follow the T3 technical assembly guidelines
- Bending cycles and application parameters: please refer to the A2-1 selection table
Technical specifications
General information
| Brand | ÖLFLEX® |
|---|---|
| Product type | Power and control cable |
| Weight | 120 kg/km |
| Copper index | 88 kg/km |
| Performance class | Basic-Line |
| Industry segment | Machine tools; Robotics |
| customs code | 85444995 |
Electrical parameters
| Nominal voltage | U0/U: 300/500 V AC rms according to IEC |
|---|---|
| Rated voltage | 1000 V AC rms according to cRU AWM; 1000 V AC rms according to UL AWM |
| Test voltage core/core | 4 kV |
| Test voltage core/screening | 3 kV |
| Current rating according to | VDE 0298-4 |
| Max. conductor resistance at 20°C | 19.5 Ω/km |
| Conductor/conductor operating capacitance (800Hz), approx. | 131 nF/km |
| Conductor/shielding operating capacitance (800Hz), approx. | 203 nF/km |
| Inductance (800 Hz), approx. | 0.669 mH/km |
Product design
| Cable dimensions | 5G1 |
|---|---|
| Nominal conductor cross-section (metric) | 1 mm² |
| Nominal conductor cross-section (AWG) | 18 AWG |
| Leading conductor cross-section | mm² |
| Conductor material | Bare copper |
| Conductor design | IEC 60228 class 5: fine-wire |
| Including protective earth | Yes |
| Number of cores | 5 |
| Stranding type | Layered stranding |
| Wrapping over stranding | Fleece wrapping |
| Shielded | Yes |
| Type of overall screening | Tin-plated copper braiding |
| Nominal outer diameter | 8.3 mm |
| Cable shape | Round |
| Core insulation basic material | Polyvinylchloride |
| Core insulation basic material, short form | PVC |
| Basic material of outer sheath | Polyvinylchloride |
| Basic material of outer sheath, short form | PVC |
| Outer sheath colour | grey |
| Cable sheath RAL colour | RAL 7001 |
| Core identification | Numbers |
| Conductor colour code | EN 50334; VDE 0293-1 |
Product features
| Application area | Cable chain; Flexible |
|---|---|
| For permanent bending | Yes |
| For torsional load | Yes |
| Minimum bending radius, stationary | 4 x outer diameter |
| Minimum bending radius in mm, fixed installation | 33.2 mm |
| Minimum bending radius, dynamic continuously flexing | 10 x outer diameter |
| Minimum bending radius in mm, dynamic continuously flexing | 83 mm |
| Minimum bending radius, occasionally flexing | 10 x outer diameter |
| Minimum bending radius in mm, occasionally flexing | 83 mm |
| Maximum bending cycles | 3,000,000 |
| Maximum travel distance | 10 m |
| Maximum speed sliding | 3 m/s |
| Maximum self-supporting speed | 3 m/s |
| Maximum acceleration | 5 m/s² |
| Torsion | for +/- 150 °/m and min. 5 °C up to 5000 Torsion cycles; for +/- 150 °/m and min. -20 °C up to 2000 Torsion cycles |
| Temperature, fixed installation | to 80 °C max. conductor temperature according to CSA AWM; -40 °C to 70 °C max. conductor temperature according to IEC; to 80 °C max. conductor temperature according to UL AWM |
| Temperature, fixed installation max | 80 °C |
| Temperature, fixed installation min | -40 °C |
| max. conductor temperature, occasionally moved | 0 °C to 70 °C max. conductor temperature according to IEC; 0 °C to 80 °C max. conductor temperature according to UL AWM; 0 °C to 80 °C max. conductor temperature according to CSA AWM |
| Temperature, occasionally moved max | 80 °C |
| Temperature, occasionally moved min | 0 °C |
| Temperature, dynamic continuously flexing | 0 °C to 80 °C max. conductor temperature according to UL AWM; 0 °C to 70 °C max. conductor temperature according to IEC; 0 °C to 80 °C max. conductor temperature according to CSA AWM |
| Temperature, dynamic continuously flexing max | 80 °C |
| Temperature, dynamic continuously flexing min | 0 °C |
| Flame-retardant | Yes |
| Flame retardance according to | IEC 60332-1-2; CSA FT1; UL VW-1 |
| UV-resistant | No |
| Halogen-free | No |
| Oil-resistant | Yes |
| Oil resistance according to | EN 50290-2-22: TM 54 |
| PWIS-free | Yes |
| PWIS-free according to | VDMA 24364-B2-L |
| Low-adhesive sheath surface | Yes |
Certifications and standards
| CE marking | Yes |
|---|---|
| EAC-certified | Yes |
| EAC certification number | ЕАЭС N RU Д-DE.АЮ64.В.00130/20 |
| UL recognized | Yes |
| UL AWM certification | 20886 according to UL 758 (e-file number: E63634); 11009 according to UL 758 (e-file number: E63634) |
| UL listed | No |
| cUR recognised | Yes |
| cUR certification | AWM I B according to CSA C22.2 No. 210 (e-file number: E63634); AWM I A according to CSA C22.2 No. 210 (e-file number: E63634); AWM II A according to CSA C22.2 No. 210 (e-file number: E63634); AWM II B according to CSA C22.2 No. 210 (e-file number: E63634) |
| cUL listed | No |
| CSA certified | No |
| Flame retardance tested according to UN/ECE-R118 | No |
Datasheets and certificates
- Data sheet: DB1026751EN.pdf
- UL approval: ZUE63634.pdf
- Technical table: T3_Assembly guidelines_int.pdf
- Selection table: A2_1_Cables for use in power chains Bending cycles and operation parameters.pdf
- cUL approval: ZKE63634.pdf
- CE declaration of conformity: CE1026751EN.pdf
- CPR declaration of performance: UILCPRDOP19_1026751-1EN.pdf
Manufacturer notes
- Inductance and operating capacitance are neither defined nor controlled electrical parameters. The specified values were determined by calculation and may deviate due to tolerances.
- Unless specified otherwise, the product values shown are rated values at room temperature. You can receive further values, such as tolerances, upon request if they are available and have been released for publication.
- Photographs and graphics are not to scale and do not represent detailed images of the respective products.
- The absence of PWIS raw materials does not protect against the potential risk of contamination with substances that interfere with the paint wetting during subsequent handling of the product(s) during transport, storage or further processing after delivery.
LAPP product information and documents
Manufacturer nominal values; images are representative. The confirmed configuration, quantity and displayed total apply to the order.
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