Power and control cable; 4G4; Extended-Line; U0/U: 0,6/1 kV; PUR; Core identification: Numbers; UL recognized; Cable chain
Benefits
- Highly flexible cable design means maximum product performance.
- Durable cable chain use with long travel distances or high acceleration (LAPP „Extended Line“ performance class). This results in longer maintenance cycles, saving costs and increasing the efficiency of machines.
- Resistant product thanks to the outer sheath material which is resistant to abrasion, notches and cuts.
- Low-capacitance core insulation for long transmission paths.
- Particularly short core stranding allows small bending radii.
- Extremely weather-resistant with a wide temperature range.
- UL/CSA certification according to technical data enables the product to be used in the North American market.
- Certified quality and tested properties thanks to VDE registration.
- Operating voltage of 1000 V according to UL, permitted for North America.
Applications
- Cable design allows highly flexible, continuously moving use in moving machine parts and in cable chains.
- Can be used in dry and wet conditions, and especially in harsh and oily environments.
- The PUR outer sheath withstands high mechanical loads.
- The PUR outer sheath is resistant to mineral oil-based lubricants and highly resistant to chemicals.
- Suitable for outdoor use.
- Flexible use at temperatures down to -40°C.
Product notes
- For use in cable chains: please follow the T3 technical assembly guidelines
- Bending cycles and application parameters: please refer to the A2-1 selection table
Technical specifications
General information
| Brand | ÖLFLEX® |
|---|---|
| Product type | Power and control cable |
| Weight | 242 kg/km |
| Copper index | 154 kg/km |
| Performance class | Extended-Line |
| Industry segment | Agricultural & Farm Machinery; Intralogistics; Robotics |
| customs code | 85444995 |
Electrical parameters
| Nominal voltage | U0/U: 0,6/1 kV AC rms according to IEC |
|---|---|
| Rated voltage | 1000 V AC rms according to UL AWM; 1000 V AC rms according to cRU AWM; 1000 V AC rms according to CSA |
| Test voltage | 4 kV |
| Current rating according to | VDE 0298-4 |
| Max. conductor resistance at 20°C | 4.95 Ω/km |
| Conductor/conductor operating capacitance (800Hz), approx. | 82 nF/km |
| Inductance (800 Hz), approx. | 0.603 mH/km |
Product design
| Cable dimensions | 4G4 |
|---|---|
| Nominal conductor cross-section (metric) | 4 mm² |
| Nominal conductor cross-section (AWG) | 12 AWG |
| Leading conductor cross-section | mm² |
| Conductor material | Bare copper |
| Conductor design | IEC 60228 class 6: extra-fine wire |
| Including protective earth | Yes |
| Number of cores | 4 |
| Stranding type | Layered stranding |
| Wrapping over stranding | Fleece wrapping |
| Shielded | No |
| Nominal outer diameter | 12.5 mm |
| Cable shape | Round |
| Core insulation basic material | Polypropylene |
| Core insulation basic material, short form | PP |
| Basic material of outer sheath | Polyurethane |
| Basic material of outer sheath, short form | PUR |
| Outer sheath colour | black |
| Cable sheath RAL colour | RAL 9005 |
| Core identification | Numbers |
| Conductor colour code | EN 50334; VDE 0293-1 |
Product features
| Application area | Cable chain; Flexible; Fixed installation |
|---|---|
| For permanent bending | Yes |
| For torsional load | No |
| Minimum bending radius, stationary | 4 x outer diameter |
| Minimum bending radius in mm, fixed installation | 50 mm |
| Minimum bending radius, dynamic continuously flexing | 7.5 x outer diameter |
| Minimum bending radius in mm, dynamic continuously flexing | 93.8 mm |
| Minimum bending radius, occasionally flexing | 7.5 x outer diameter |
| Minimum bending radius in mm, occasionally flexing | 93.8 mm |
| Maximum bending cycles | 10,000,000 |
| Maximum travel distance | 100 m |
| Maximum speed sliding | 5 m/s |
| Maximum self-supporting speed | 10 m/s |
| Maximum acceleration | 50 m/s² |
| Temperature, fixed installation | -50 °C to 90 °C max. conductor temperature according to IEC; to 80 °C max. conductor temperature according to UL AWM; to 80 °C max. conductor temperature according to CSA AWM |
| Temperature, fixed installation max | 90 °C |
| Temperature, fixed installation min | -50 °C |
| max. conductor temperature, occasionally moved | -40 °C to 90 °C max. conductor temperature according to IEC; to 80 °C max. conductor temperature according to UL AWM; to 80 °C max. conductor temperature according to CSA AWM |
| Temperature, occasionally moved max | 90 °C |
| Temperature, occasionally moved min | -40 °C |
| Temperature, dynamic continuously flexing | -40 °C to 90 °C max. conductor temperature according to IEC; to 80 °C max. conductor temperature according to UL AWM; to 80 °C max. conductor temperature according to CSA AWM |
| Temperature, dynamic continuously flexing max | 90 °C |
| Temperature, dynamic continuously flexing min | -40 °C |
| Flame-retardant | Yes |
| Flame retardance according to | IEC 60332-1-2; CSA FT1; UL VW-1 |
| UV-resistant | Yes |
| UV-resistant according to | DIN EN ISO 4892-2 method A; EN 50618; EN 50620; EN 50525-1 (cables with a black sheath are suitable for permanent outdoor use) |
| Weather-resistant | Yes |
| Ozone-resistant | Yes |
| Ozone-resistant according to | EN 50396, method B |
| Chemical resistant | Yes |
| Hydrolysis-resistant | Yes |
| Halogen-free | Yes |
| Halogen-free according to | VDE 0472-815 |
| Oil-resistant | Yes |
| Oil resistance according to | EN 50363-10-2 |
| MUD resistance according to | IEC 61892-4 |
| PWIS-free | Yes |
| PWIS-free according to | VDMA 24364-B2-L |
| Low capacitance | Yes |
| Low-adhesive sheath surface | Yes |
Certifications and standards
| CE marking | Yes |
|---|---|
| EAC-certified | Yes |
| EAC certification number | ЕАЭС RU С-DE.АЮ64.В.00091/19 |
| UL recognized | Yes |
| UL AWM certification | 20234 according to UL 758 (e-file number: E63634); 10492 according to UL 758 (e-file number: E63634) |
| UL listed | No |
| cUR recognised | Yes |
| cUR certification | AWM I A according to CSA C22.2 No. 210 (e-file number: E63634); AWM I B according to CSA C22.2 No. 210 (e-file number: E63634); AWM II A according to CSA C22.2 No. 210 (e-file number: E63634); AWM II B according to CSA C22.2 No. 210 (e-file number: E63634) |
| cUL listed | No |
| CSA certified | No |
| VDE certified | Yes |
| VDE registration number | 8661 |
| DNV-certified | No |
| Flame retardance tested according to UN/ECE-R118 | No |
Datasheets and certificates
- Data sheet: DB1023211EN.pdf
- UL approval: ZUE63634.pdf
- VDE approval: ZV1023211DE_EN.pdf
- Technical table: T3_Assembly guidelines_int.pdf
- Selection table: A2_1_Cables for use in power chains Bending cycles and operation parameters.pdf
- cUL approval: ZKE63634.pdf
- CE declaration of conformity: CE1023211EN.pdf
- CPR declaration of performance: UILCPRDOP19_1023211-1EN.pdf
Manufacturer notes
- Inductance and operating capacitance are neither defined nor controlled electrical parameters. The specified values were determined by calculation and may deviate due to tolerances.
- Unless specified otherwise, the product values shown are rated values at room temperature. You can receive further values, such as tolerances, upon request if they are available and have been released for publication.
- Photographs and graphics are not to scale and do not represent detailed images of the respective products.
- The absence of PWIS raw materials does not protect against the potential risk of contamination with substances that interfere with the paint wetting during subsequent handling of the product(s) during transport, storage or further processing after delivery.
LAPP product information and documents
Manufacturer nominal values; images are representative. The confirmed configuration, quantity and displayed total apply to the order.
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