Servo cable; 4G1,5+(2×0,75)+((4x24AWG)); Extended-Line; U0/U: 0,6/1 kV; Shielded; UL recognized; Cable chain
Benefits
- Space-saving and weight-saving hybrid cable for simultaneous power supply, signal and data transmission (one-cable technology).
- Available in various cable design variants according to the required interface compatibility.
- Compatible with single-cable technology interfaces from many manufacturers.
- Allows space-saving installation without additional encoder cable. Instead of the encoder cable, integrated signal pairs, signal cores or star quad bundles handle the signal transmission.
- Reduced connection costs due to less cabling work and quick installation of fewer components.
- Highly flexible cable design means maximum product performance.
- Durable cable chain use with long travel distances or high acceleration (LAPP „Extended Line“ performance class). This results in longer maintenance cycles, saving costs and increasing the efficiency of machines.
- Low-capacitance core insulation for long transmission paths.
- Ideal protection against electromagnetic interference thanks to copper stranded shielding with a high degree of coverage.
- UL/CSA certification according to technical data enables the product to be used in the North American market.
Applications
- For connecting frequency converters and servo motors.
- Especially for environments where electromagnetic compatibility (EMC) is required.
- The cable design allows highly flexible, continuously moving use in moving machine parts and in cable chains, with horizontal travel distances of up to 20 m.
- Can be used in dry and wet conditions, and especially in harsh and oily environments.
- The PUR outer sheath withstands high mechanical loads.
- The PUR outer sheath is resistant to mineral oil-based lubricants and highly resistant to chemicals.
- Suitable for outdoor use.
- Flexible use at temperatures down to -40°C.
Product notes
- For use in cable chains: please follow the T3 technical assembly guidelines
- Bending cycles and application parameters: please refer to the A2-1 selection table
- ACOPOS® P3 is a registered trademark of ABB Ltd. and is used for information and comparison purposes only.
- ACURO® link is a registered trademark of Hengstler GmbH and is used for information and comparison purposes only.
- SINAMICS® S210 is a registered trademark of Siemens AG and is used for information and comparison purposes only.
- MOVILINK® DDI is a registered trademark of SEW-Eurodrive GmbH & Co. KG and is used for information and comparison purposes only.
- ctrlX DRIVE® is a registered trademark of Bosch Rexroth AG and is used for information and comparison purposes only.
Technical specifications
General information
| Brand | ÖLFLEX® |
|---|---|
| Product type | Servo cable |
| Weight | 264 kg/km |
| Copper index | 172 kg/km |
| Performance class | Extended-Line |
| Industry segment | Assembly Machines |
| customs code | 85444999 |
Electrical parameters
| Power cores nominal voltage | U0/U: 0,6/1 kV AC rms according to IEC |
|---|---|
| Nominal voltage control cores | U0/U: 0,6/1 kV AC rms according to IEC |
| Signal pair nominal voltage | U0/U: 300/300 V AC rms according to IEC |
| Nominal voltage | U0/U: 0,6/1 kV AC rms according to IEC |
| Rated voltage | 1000 V AC rms according to UL AWM; 1000 V AC rms according to cRU AWM |
| Test voltage core/core | 4 kV |
| Test voltage core/screening | 2 kV |
| Power cores test voltage | 4 kV |
| Test voltage control cores | 4 kV |
| Current rating according to | VDE 0298-4; VDE 0891-1 |
| Nominal surge impedance | 100 Ω |
Product design
| Conductor number/size | 4G1,5+(2×0,75)+((4x24AWG)) |
|---|---|
| Compatible drive/feedback system | Bosch Rexroth / ctrlX DRIVE® |
| Nominal conductor cross-section (metric) | 1.5 mm² |
| Nominal conductor cross-section (AWG) | 16 AWG |
| Leading conductor cross-section | mm² |
| Conductor material | Bare copper |
| Conductor design | IEC 60228 class 6: extra-fine wire |
| Including protective earth | Yes |
| Number of cores | 8 |
| Number of pairs | 1 |
| Pair shielding type | Tin-plated copper braiding |
| Cable element 1 | Power core: 4G1.5 |
| Cable element 2 | Control core pair: 1x(2×0.75), Shielding: Tin-plated copper braiding |
| Cable element 3 | Star quad: 1x(4X24 AWG), Shielding: Tin-plated copper braiding and Aluminium-steamed fleece |
| Wrapping over stranding | Fleece wrapping |
| Shielded | Yes |
| Type of overall screening | Tin-plated copper braiding |
| Nominal outer diameter | 13.3 mm |
| Cable shape | Round |
| Core insulation basic material | Polypropylene |
| Core insulation basic material, short form | PP |
| Basic material of outer sheath | Polyurethane |
| Outer sheath colour | orange |
| Cable sheath RAL colour | RAL 2003 |
| Core identification | Colours |
Product features
| Application area | Cable chain; Flexible |
|---|---|
| For permanent bending | Yes |
| Minimum bending radius, stationary | 5 x outer diameter |
| Minimum bending radius in mm, fixed installation | 66.5 mm |
| Minimum bending radius, dynamic continuously flexing | 7.5 x outer diameter |
| Minimum bending radius in mm, dynamic continuously flexing | 99.8 mm |
| Minimum bending radius, occasionally flexing | 7.5 x outer diameter |
| Minimum bending radius in mm, occasionally flexing | 99.8 mm |
| Maximum travel distance | 20 m |
| Maximum speed sliding | 5 m/s |
| Maximum self-supporting speed | 10 m/s |
| Maximum acceleration | 50 m/s² |
| Temperature, fixed installation | to 90 °C max. conductor temperature according to CSA AWM; -50 °C to 80 °C max. conductor temperature according to IEC; to 90 °C max. conductor temperature according to UL AWM |
| Temperature, fixed installation max | 90 °C |
| Temperature, fixed installation min | -50 °C |
| max. conductor temperature, occasionally moved | to 90 °C max. conductor temperature according to UL AWM; -40 °C to 80 °C max. conductor temperature according to IEC; to 90 °C max. conductor temperature according to CSA AWM |
| Temperature, occasionally moved max | 90 °C |
| Temperature, occasionally moved min | -40 °C |
| Temperature, dynamic continuously flexing | -40 °C to 80 °C max. conductor temperature according to IEC; to 90 °C max. conductor temperature according to CSA AWM; to 90 °C max. conductor temperature according to UL AWM |
| Temperature, dynamic continuously flexing max | 90 °C |
| Temperature, dynamic continuously flexing min | -40 °C |
| Flame-retardant | Yes |
| Flame retardance according to | IEC 60332-1-2; UL VW-1; CSA FT1 |
| UV-resistant | Yes |
| UV-resistant according to | EN ISO 4892-2, method A (colour change permitted) |
| Weather-resistant | Yes |
| Ozone-resistant | Yes |
| Ozone-resistant according to | EN 50396, method B |
| Chemical resistant | Yes |
| Hydrolysis-resistant | Yes |
| Halogen-free | Yes |
| Halogen-free according to | VDE 0472-815 |
| Oil-resistant | Yes |
| Oil resistance according to | EN 50363-10-2 |
| PWIS-free | Yes |
| PWIS-free according to | VDMA 24364-B2-L |
| Low capacitance | Yes |
| Low-adhesive sheath surface | Yes |
| Mechanically resistant | Yes |
Certifications and standards
| CE marking | Yes |
|---|---|
| UL recognized | Yes |
| UL AWM certification | 21209 according to UL 758 (e-file number: E63634) |
| UL listed | No |
| cUR recognised | Yes |
| cUR certification | AWM I A according to CSA C22.2 No. 210 (e-file number: E63634); AWM II A according to CSA C22.2 No. 210 (e-file number: E63634); AWM I B according to CSA C22.2 No. 210 (e-file number: E63634); AWM II B according to CSA C22.2 No. 210 (e-file number: E63634) |
| cUL listed | No |
| CSA certified | No |
| VDE certified | No |
Datasheets and certificates
Manufacturer notes
- Unless specified otherwise, the product values shown are rated values at room temperature. You can receive further values, such as tolerances, upon request if they are available and have been released for publication.
- Photographs and graphics are not to scale and do not represent detailed images of the respective products.
- The absence of PWIS raw materials does not protect against the potential risk of contamination with substances that interfere with the paint wetting during subsequent handling of the product(s) during transport, storage or further processing after delivery.
- DESINA – Decentralised and standardised installation technology for machine tools and production systems.
- B&R® is a registered trademark of ABB Ltd. and is used for information and comparison purposes only.
- ACOPOS® P3 is a registered trademark of ABB Ltd. and is used for information and comparison purposes only.
- HENGSTLER® is a registered trademark of Hengstler GmbH and is used for information and comparison purposes only.
- ACURO® link is a registered trademark of Hengstler and is used for information and comparison purposes only.
- SIEMENS® is a registered trademark of Siemens AG and is used for information and comparison purposes only.
- SINAMICS® S210 is a registered trademark of Siemens AG and is used for information and comparison purposes only.
- Bosch Rexroth® is a registered trademark of Bosch Rexroth AG and is used for information and comparison purposes only.
- ctrlX DRIVE® is a registered trademark of Bosch Rexroth AG and is used for information and comparison purposes only.
- SEW-EURODRIVE® is a registered trademark of SEW-Eurodrive GmbH & Co. KG and is used for information and comparison purposes only.
- MOVILINK® DDI is a registered trademark of SEW-Eurodrive GmbH & Co. KG and is used for information and comparison purposes only.
LAPP product information and documents
Manufacturer nominal values; images are representative. The confirmed configuration, quantity and displayed total apply to the order.
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